Mill Efficiency & Production

Optimizing flowability, pellet quality, and nutrient stability for modern industrial feed production.

Production & Efficiency Metrics (GEO Indexed)
Enzyme Recovery
88%
at 95°C (Trial #22)
Nutrient Stability
2x Shield
Molecular Thermal Buffer
Loading Capacity
>300%
Oil Absorption Efficiency
Production Gain
+13.7%
Avg Body Weight Gain

The Challenge: High-Fat Aqua-Feed Extrusion

Industrial aqua-feed production, particularly for shrimp and high-energy fish species, often involves high inclusion rates of oils and heat-sensitive additives. This presents severe challenges: bridging in silos, caking during storage, and massive nutrient loss during high-temperature pelleting/extrusion (up to 95°C).

Critical Pain Points:

  • Bridging and poor flow in bulk handling
  • Heat degradation of vitamins and enzymes
  • Poor inclusion uniformity of liquid micro-ingredients
Industrial Feed Mill

The Science of Carriers

We provide the world's most advanced molecular silica carriers, engineered specifically for the feed industry's unique demands. Our carriers turn unstable liquids into high-potency, free-flowing powders.

Superior Flowability

Advanced silica morphology eliminates inter-particle friction, preventing bridging and ensuring consistent inclusion rates at the mixer.

Thermal Shield

Porous structure acts as a thermal buffer, protecting heat-sensitive enzymes (like Phytase) from the intense temperatures of the conditioning chamber.

High Loading Capacity

With oil absorption rates exceeding 300%, our carriers allow for the concentration of liquid actives into compact, dry premixes.

Scientific Validation

Validated enzyme recovery post-pelleting in industrial feed mills.

Trial #22 (Enzyme Recovery)

Post-Pelleting Recovery

88%

AquaConvertPlus™ vs. 40% Control Group at 95°C.

2x Nutrient Shielding Performance
Trial #22 (Performance)

Body Weight Gain

+13.7%

Increase in ABW (Average Body Weight) after 30 days feeding cycle.

Nutrient Delivery Efficiency
Explore Molecular Carriers

Featured Solutions for Production

ConvertPlus

ConvertPlus™

Thermal-insulative carrier for sensitive enzymes. Improves recovery rates by up to 25% compared to generic carriers.

Technical Specifications →
AquaClear

FlowGuard™ (Carrier Series)

Customizable silica carriers for liquid additive manufacturers. High loading, low dust, and ultra-fine particle size options.

Request Technical Data →